Payload Pro’s Complete Load Management & Weighing Systems Solutions

Payload Pros is the leading source for an extensive supply of weighing systems and support solutions that include on-site payload management systems and advanced weigh scales. All weighing systems by Payload Pros are perfect for rugged use and range from portable truck scales to on-board truck scales, weighbridges, and rail scales among other mining and industrial scales. In addition to the industry-leading scales, the company also specialize in a complete load management systems and heavy-duty weigh scales.

The complete load management systems and heavy-duty weigh scales are precisely designed to match with every company unique weighing needs. These weighing solutions include the static and in-motion rail weigh scales, fixed truck scale systems, portable scales to weigh trucks, and the resourceful volumetric load scanning system. Each system is professionally designed to help businesses accurately weigh payloads, manage and analyze data using an easy-to-use software platform.payload pros truck scale

The software-supported weighing systems enable businesses to monitor their payload management systems from a tablet, smartphone or any other compatible device to ensure optimal performance. The complete load management and weighing systems solutions by Payload Pros are also highly durable and sustainable. Payload Pros also ensures all its weighing systems can withstand high-volume use and harsh weather conditions by carefully engineering them to use heavy-duty aluminum and stainless steel. They are also well built to help businesses avoid constant calibration and scale repositioning.

In addition to the custom weighing systems, the company also offers both short and long term truck scale rental services to help businesses achieve their objectives within their budget constraints. The Payloads Pro’s well-trained technicians undertake all the setup and training needs onsite to ensure that the rental scale is up and running in the shortest time possible. Other load management solutions by Payload Pros include some of the following below.

Truck Scale Software

payloadpro truck scale softwareThe Payload Pro’s software suite has an intuitive interface that helps businesses easily manage and track payload data using various multiple options that range from a standard laptop to the user-convenient handheld devices. The truck scale software platform, known as PayloadPro, uses highly advanced set of tools to help businesses easily manage tire loads and performance, manage and diagnose potential strut issues and manage load position, carry back, load volume and material density. Some of the resourceful Payload Pro’s software features include the 3D load modeling, unit recognition, camera interface, strut analysis, and tire management among others.

Load Scanner Systemstruck bed volume load scanner

The load scanning system by Payload Pro’s is highly dynamic and resourceful. Using the system, businesses can fill factor monitoring, verify truck body and tray design, load position monitoring, carryback monitoring and material density. The truck bed load volume scanner system can be easily set-up onsite within minutes to ensure real-time load verification and offer advanced imagery.

On-site Payload Management & Weigh Study Services

The Payload Pro’s on-site weigh study and payload services help businesses improve their on-board scale system accuracies, reduce perceived and real overloads in the pit, improve unit availability, improve maintenance planning, maximize OTR tire life, maximize carried payloads, and maximize fleet optimization among others.weigh study payload services

The shovel and loader scale calibrations help to verify and maintain payload system accuracies on your loader scales or shovel while the improved OTR tire life management helps to reduce the operating costs associated with the OTR management.

3 Leading Load Volume Scanner Suppliers

Over the years, it has become more important to get accurate weight and volume metrics of truck loads the influence a business’s profitability. Although there are many systems designed to increase efficiency in payload measurement, few solutions are as effective as load volume scanner systems.

Load volume scanning technology is one of the recent entrants into the field of volume measurement. Despite not being around for long this technology has had a significant impact in the industry.

load volume scanner

A load volume scanner is a dimensional measuring instrument that is used in the determination of the volume of flowable solids such as gravel, soil, sand and agricultural materials. The measurement occurs while the material is in a conventional trailers and trucks while the vehicle is moving through a predefined scanning area.

Features & Advantages of Load Scanning Technology

The main advantage of load volume scanner technology is that it makes it possible to measure the volume of materials that are normally very problematic due to their shape or nature. This is done using laser scanning rangefinders that are oriented longitudinally to transverse the scanning area.

load scanner unit

Most load volume scanners have an LED message indicator that lets the driver know when the scanner is ready to begin measuring. The driver then drives the truck through the scanning area at a constant speed and by the time they are out on the other side the scanner is ready with the result. This feature brings out the speed of measurement that is another advantage of this technology.

The 3 Leading Suppliers of Load Volume Scanners

Just like any other equipment some companies are more popular than other in the manufacture and distribution of load volume scanners. The three companies below are the leading volume scanner suppliers globally.

1. WalzScale.com Walz Load Scanner

Walz is an industry leader in the manufacture and distribution weighing equipment, and so you can expect this company to have the latest technology in the market. Walz Scale is one of the pioneers of the load volume scanning technology, and so their devices are some of the most widely distributed.

Load Volume Scanner Features

  • truck bed volume load scannerBesides from providing very accurate measurements their scanners are sturdy and dependable meaning that they can be used nonstop for many hours.
  • Unlike most other scanners that can only give accurate measurements at a slow speed, Walz Scale has an option for high-speed scanning.
  • Their load volume scanner systems are available in a permanent or portable option for maximum efficiency and convenience.

2. LoadScan.com Load scan

LoadScan offers a range of truck measurement solutions for different sectors like mining and construction. However, their load volume scanner systems are one of their most popular products. What makes their scanners popular is that they have alternative solutions depending on customers’ needs.

Load Volume Scanner Features

  • Their scanners use low maintenance non-contact technology that will ensure that a customer will not have to incur high operation costs.
  • The scanners have an automatic vehicle identification feature, and they also have the option for RFID tags.
  • With this scanners remote access using WIFI, USB, network or the Internet is possible.

3. Transcale.com transcale

Transcale has been in the business for more than two decades now, and they pride themselves as a manufacturer of some of the most accurate measurement equipment. Their load volume scanner systems utilize modern technologies to keep up with the accuracy that the company is known for.

Load Volume Scanner Features

  • The truck bed volume load scanner system has an accurate 3D modeling feature that showcases body fill factor, load positioning, carry back and material fragmentation.
  • Accurate measurement data is provided in real-time to help match the truck body to the correct shovel.
  • These scanners also provide a real time material density measurement that is crucial in the determination of correct truck body capacity.

Load Volume Scanner Provides Optimal Payload Management Solution

load volume scanner unitThe load volume scanner system was developed as an affordable alternative to the more common industry standard of heavy-duty truck scales. Apart from offering a more efficient and cost-effective solution to calculate load volumes in an accurate manner, the load volume scanner system has also introduced new ways to assess and optimized load management processes to further maximize efficiency and throughput. As a result, various companies in many different industries such as farming and agriculture, mining, waste management, and construction are leveraging today’s load volume scanners to advance their operations to the next level.

Using Volume to Determine Payload Weight While Mitigating Variables

In the above mentioned industries, the accuracy needed in payload weighing system are usually quite demanding because small discrepancies can translate into major losses over time. While weight is general measurement to determine a payload’s value, the cubic volume of a load can also be calculated when properly configured and calibrated using a load volume scanner.load scanner analysis

In addition to providing a fluid means to calculate load weight, the use of a load scanner minimizes the chances of facing discrepancies in measurement by minimizing variables and uncertainties in areas such as load variation, compaction and moisture content. This is because the payload scanning system is integrated with advanced, cutting-edge software which can accurately calculate the load weight while mitigating other inputs and variables. And with such software, users can see exactly how loads are distributed in a truck bed, thus ensuring operations are meeting adequate levels of load transferring.

Flexible, Durable, & Dependable

Structurally, the load volume scanner system is also not only a durable and resilient piece of equipment, but also quite flexible in its applications. The system has been proven to endure years of heavy use in relatively harsh and rugged terrains.load scanner action

The system is also flexible in that it can be installed in a variety of environments, from access driving routes to an adequate haul road or even a dedicated local scanning sites. It is also worth mentioning that even though the load volume scanner is usually hard mounted, it is possible to have it re-installed as many times as may be necessary.

With respect to the industries in which these systems are used (which include but are not limited to extreme weather and remote environments) the load volume scanner system has proved its merit by consistently providing accurate readings. Because it is well engineered, the system can provide all these without going through numerous re-calibration exercises or scheduled services. It is also designed in such a way that the chances or opportunity of operator error occurring is greatly reduced because most of the payload management activities are automated.

The Optimal Alternative to Truck Scales

Finally, it is also worth noting that unlike heavy duty truck scales which are difficult to install and quite rigid, the load scanner system can be operated within a few hours; as a matter of fact you can install it and use it on the first day.

loaded truck bed

Once the installation is successful, calculations can be made pretty fast and the resulting data can be accessed from anywhere in real time by using some of the advanced features usually contained in such systems. With the advent of mobile telephony, the volume load scanner can be availed on several platforms and other mobile devices. Using the system therefore ensures that all load management processes are automated and fully optimized for maximum benefit of the business. Achieving such efficiencies using heavy duty truck scales is very difficult if not virtually impossible even though achieving the same using a volume load scanner is almost instantaneous.