3 Leading Load Volume Scanner Suppliers

Over the years, it has become more important to get accurate weight and volume metrics of truck loads the influence a business’s profitability. Although there are many systems designed to increase efficiency in payload measurement, few solutions are as effective as load volume scanner systems.

Load volume scanning technology is one of the recent entrants into the field of volume measurement. Despite not being around for long this technology has had a significant impact in the industry.

load volume scanner

A load volume scanner is a dimensional measuring instrument that is used in the determination of the volume of flowable solids such as gravel, soil, sand and agricultural materials. The measurement occurs while the material is in a conventional trailers and trucks while the vehicle is moving through a predefined scanning area.

Features & Advantages of Load Scanning Technology

The main advantage of load volume scanner technology is that it makes it possible to measure the volume of materials that are normally very problematic due to their shape or nature. This is done using laser scanning rangefinders that are oriented longitudinally to transverse the scanning area.

load scanner unit

Most load volume scanners have an LED message indicator that lets the driver know when the scanner is ready to begin measuring. The driver then drives the truck through the scanning area at a constant speed and by the time they are out on the other side the scanner is ready with the result. This feature brings out the speed of measurement that is another advantage of this technology.

The 3 Leading Suppliers of Load Volume Scanners

Just like any other equipment some companies are more popular than other in the manufacture and distribution of load volume scanners. The three companies below are the leading volume scanner suppliers globally.

1. WalzScale.com Walz Load Scanner

Walz is an industry leader in the manufacture and distribution weighing equipment, and so you can expect this company to have the latest technology in the market. Walz Scale is one of the pioneers of the load volume scanning technology, and so their devices are some of the most widely distributed.

Load Volume Scanner Features

  • truck bed volume load scannerBesides from providing very accurate measurements their scanners are sturdy and dependable meaning that they can be used nonstop for many hours.
  • Unlike most other scanners that can only give accurate measurements at a slow speed, Walz Scale has an option for high-speed scanning.
  • Their load volume scanner systems are available in a permanent or portable option for maximum efficiency and convenience.

2. LoadScan.com Load scan

LoadScan offers a range of truck measurement solutions for different sectors like mining and construction. However, their load volume scanner systems are one of their most popular products. What makes their scanners popular is that they have alternative solutions depending on customers’ needs.

Load Volume Scanner Features

  • Their scanners use low maintenance non-contact technology that will ensure that a customer will not have to incur high operation costs.
  • The scanners have an automatic vehicle identification feature, and they also have the option for RFID tags.
  • With this scanners remote access using WIFI, USB, network or the Internet is possible.

3. Transcale.com transcale

Transcale has been in the business for more than two decades now, and they pride themselves as a manufacturer of some of the most accurate measurement equipment. Their load volume scanner systems utilize modern technologies to keep up with the accuracy that the company is known for.

Load Volume Scanner Features

  • The truck bed volume load scanner system has an accurate 3D modeling feature that showcases body fill factor, load positioning, carry back and material fragmentation.
  • Accurate measurement data is provided in real-time to help match the truck body to the correct shovel.
  • These scanners also provide a real time material density measurement that is crucial in the determination of correct truck body capacity.

Load Volume Scanner Provides Optimal Payload Management Solution

load volume scanner unitThe load volume scanner system was developed as an affordable alternative to the more common industry standard of heavy-duty truck scales. Apart from offering a more efficient and cost-effective solution to calculate load volumes in an accurate manner, the load volume scanner system has also introduced new ways to assess and optimized load management processes to further maximize efficiency and throughput. As a result, various companies in many different industries such as farming and agriculture, mining, waste management, and construction are leveraging today’s load volume scanners to advance their operations to the next level.

Using Volume to Determine Payload Weight While Mitigating Variables

In the above mentioned industries, the accuracy needed in payload weighing system are usually quite demanding because small discrepancies can translate into major losses over time. While weight is general measurement to determine a payload’s value, the cubic volume of a load can also be calculated when properly configured and calibrated using a load volume scanner.load scanner analysis

In addition to providing a fluid means to calculate load weight, the use of a load scanner minimizes the chances of facing discrepancies in measurement by minimizing variables and uncertainties in areas such as load variation, compaction and moisture content. This is because the payload scanning system is integrated with advanced, cutting-edge software which can accurately calculate the load weight while mitigating other inputs and variables. And with such software, users can see exactly how loads are distributed in a truck bed, thus ensuring operations are meeting adequate levels of load transferring.

Flexible, Durable, & Dependable

Structurally, the load volume scanner system is also not only a durable and resilient piece of equipment, but also quite flexible in its applications. The system has been proven to endure years of heavy use in relatively harsh and rugged terrains.load scanner action

The system is also flexible in that it can be installed in a variety of environments, from access driving routes to an adequate haul road or even a dedicated local scanning sites. It is also worth mentioning that even though the load volume scanner is usually hard mounted, it is possible to have it re-installed as many times as may be necessary.

With respect to the industries in which these systems are used (which include but are not limited to extreme weather and remote environments) the load volume scanner system has proved its merit by consistently providing accurate readings. Because it is well engineered, the system can provide all these without going through numerous re-calibration exercises or scheduled services. It is also designed in such a way that the chances or opportunity of operator error occurring is greatly reduced because most of the payload management activities are automated.

The Optimal Alternative to Truck Scales

Finally, it is also worth noting that unlike heavy duty truck scales which are difficult to install and quite rigid, the load scanner system can be operated within a few hours; as a matter of fact you can install it and use it on the first day.

loaded truck bed

Once the installation is successful, calculations can be made pretty fast and the resulting data can be accessed from anywhere in real time by using some of the advanced features usually contained in such systems. With the advent of mobile telephony, the volume load scanner can be availed on several platforms and other mobile devices. Using the system therefore ensures that all load management processes are automated and fully optimized for maximum benefit of the business. Achieving such efficiencies using heavy duty truck scales is very difficult if not virtually impossible even though achieving the same using a volume load scanner is almost instantaneous.

Load Scanner Technology Replaces Costly Truck Scales

Load scanner technology is a revolutionary form of load management that can make a difference for mining companies and other users of payload systems. Truck Volume Load Scanner

Compared to traditional ways of payload management, like the use of truck scales and weighbridges, load scanner technology offers many features and benefits. The technology is also cost-efficient in comparison to the classical methods involving complex and highly expensive truck scales.

Load Scanner Technology Features and Benefits

Load scanners constitute an affordable payload management system. For example, the cost of installing a scanner can be only half of the one of using fixed weighbridges. The equipment is quite durable.

A typical load scanner is made to resist years of mining and other operations that are stressful to its components. The equipment is also flexible, allowing installation in any road or site. Even if the scanners are hard mounted, their location can be changed fast.

A load scanner system can resist in the harshest environments and they can work for years without any repairs or changes needed, such as recalibration. Components are made in such a way that it is unlikely for operators to make mistakes. Advanced laser technology is used in the making of this equipment. This technology is good for determining the load of open top vehicles. What is really interesting is that 3D images of the load can be generated.

While the implemented technology is advanced, the system that uses it is quite simple. All you need is a laptop to control the scanner and to determine in real time the load of a moving truck. The data can be managed from any location due to the use of cloud data management. Load Scanner

The installation of a load scanner is way cheaper than the installation of truck scales and any other traditional equipment used for payload management. With the simple interface of the program used for management, individual trucks can be monitored according to date, stockpile and loaded material.

How the Load Scanner Streamlines Mining Processes and Other Operations

The technology can help streamline any mining activity because the use of a load scanner is helpful for fast, accurate and simple scanning. For mining, there are benefits like load position management, the ability to monitor production, fill factor monitoring, carry-back monitoring, shovel optimization and others. Because vehicles don’t have to stop for determining the load, the flow of work can be increased in comparison to the use of truck scales. The scanning can be made even at speeds higher than 25 miles an hour.

Various optimizations can be obtained for other industries as well. For example, biomas and mulch load management can be improved by having accurate load volumes for each truck. The transportation of grains can also be improved. Public works like snow tracking and debris tracking can benefit a lot from the use of load scanners. Other uses of the technology can include the construction industry, miling and grinding, road work, oil and gas, dredging and remediation, etc.

Conclusion

Payload management is now completely different due to the possibility to use load scanner technology. What this technology can provide has been just a dream many years ago. In fact, the load scanner has become the ideal solution for companies that were forced to find portable truck scales for rent and other cost-effective load management solutions.

Determining the volume of a load, generating 3D images of it, monitoring the loads and managing them with accuracy can be just some of the advantages of this new technology. Compared to the use of truck weight scales and other obsolete methods, a load scanner is ideal.