On-board Weighing Systems: Top Applications for Optimal Load Management

On-board weighing systems feature unique technology that’s constantly evolving, particularly regarding the application used with various types of vehicles and equipment. On-board weighing systems are integrated on equipment ranging from wheel loaders and skid steers to tractor trailers and conveyor belts. They are designed as a high-efficiency weighing solutions for industry application such as mining, aggregate, and farming, to name just a few.On-board weighing systems for trucks

On-board weighing systems are affordable and easy to use and offer numerous benefits to the industrials and transport business, which includes accuracy, increased throughput, reduced fuel consumption and overall efficiency. Many on-board weighing systems are available in the world market.

On-board weighing systems are mainly integrated into heavy-duty truck scales and precision weighing systems used in transportation, agriculture, mining, waste, recycling, aggregate, and laboratory. Companies that supply on-board weighing systems, such as Payloadpros.com, offer custom-tailored systems for these types of industries.

Features of On-board Weighing Systems

On-board weighing systems include many functions that offer the operators with a seamless weighing process, enhanced efficiency and advanced output. Here are some of the advantages offered by most on-board weighing systems on the market. on-board readout

  • Scale unit operations and control are simple and easy to use.
  • On-board systems are applicable for all wheels loaders.
  • The unit scale includes operator interface that provides precise weight readouts.
  • On-board weighing systems work consistently and provide consistent results even during tough conditions.
  • The robust On-board scale ensures low maintenance cost and maintenance requirements.
  • On-board weighing scales for loaders are field installable and serviceable.
  • The system is well equipped with can-bus communication system or other multi-communication protocol options.
  • All the Dump Truck On-board Weighing Systems offer in-motion weighing capabilities.
  • Most loader weighing systems offer built-in ticket printing.

On-board Truck Scales

On-board truck scales and some other types On-board trucks systems can be integrated on dump trucks, tractor trailers, and semi-trucks. Most of the trucks scales include integrate payload pros that provide a full spectrum of On-board truck scales and advanced weighing systems. On-board truck scales are applicable in different areas, which include haul truck scales, underground truck scales, articulated truck scales, lift truck scales, refuse truck scales, dump truck scales, cement truck scales, and tractor-trailer scales.

On-board Weighing System Software

Most on-board weighing systems integrate advanced and special software that in payload and production management. For example, the Payload Pro Production Management Application is specifically designed to optimize output and manage stockpile inventories. With the use of this software, operators can manage their production on all their payload devices.

on-board weighing system software

The integrated software brings a comprehensive solution for on-board weighing systems for trucks, specialized vehicles, and loaders. It gives a custom weighing solution for a broad range of the spectrum of need. Integrated software allows development of payload management systems that are usable for both large-scale operations and well-established weighing truck scales systems. There are the best for analysis that caters for a broad range of demands.

To sum up, on-board weighing systems technologies have been enhanced to cater for wide range of products and solutions extending far beyond wheel weighers, the track scales, and other common products. Most of the upcoming solution features mainly on On-board weighing solutions for dump trucks, mining equipment, heavy duty trucks, among other transport loads. With the On-board truck scales, weight is measured directly from the truck and sends directly to the weighing systems offering optimal efficiency and output.

Payload Pro’s Complete Load Management & Weighing Systems Solutions

Payload Pros is the leading source for an extensive supply of weighing systems and support solutions that include on-site payload management systems and advanced weigh scales. All weighing systems by Payload Pros are perfect for rugged use and range from portable truck scales to on-board truck scales, weighbridges, and rail scales among other mining and industrial scales. In addition to the industry-leading scales, the company also specialize in a complete load management systems and heavy-duty weigh scales.

The complete load management systems and heavy-duty weigh scales are precisely designed to match with every company unique weighing needs. These weighing solutions include the static and in-motion rail weigh scales, fixed truck scale systems, portable scales to weigh trucks, and the resourceful volumetric load scanning system. Each system is professionally designed to help businesses accurately weigh payloads, manage and analyze data using an easy-to-use software platform.payload pros truck scale

The software-supported weighing systems enable businesses to monitor their payload management systems from a tablet, smartphone or any other compatible device to ensure optimal performance. The complete load management and weighing systems solutions by Payload Pros are also highly durable and sustainable. Payload Pros also ensures all its weighing systems can withstand high-volume use and harsh weather conditions by carefully engineering them to use heavy-duty aluminum and stainless steel. They are also well built to help businesses avoid constant calibration and scale repositioning.

In addition to the custom weighing systems, the company also offers both short and long term truck scale rental services to help businesses achieve their objectives within their budget constraints. The Payloads Pro’s well-trained technicians undertake all the setup and training needs onsite to ensure that the rental scale is up and running in the shortest time possible. Other load management solutions by Payload Pros include some of the following below.

Truck Scale Software

payloadpro truck scale softwareThe Payload Pro’s software suite has an intuitive interface that helps businesses easily manage and track payload data using various multiple options that range from a standard laptop to the user-convenient handheld devices. The truck scale software platform, known as PayloadPro, uses highly advanced set of tools to help businesses easily manage tire loads and performance, manage and diagnose potential strut issues and manage load position, carry back, load volume and material density. Some of the resourceful Payload Pro’s software features include the 3D load modeling, unit recognition, camera interface, strut analysis, and tire management among others.

Load Scanner Systemstruck bed volume load scanner

The load scanning system by Payload Pro’s is highly dynamic and resourceful. Using the system, businesses can fill factor monitoring, verify truck body and tray design, load position monitoring, carryback monitoring and material density. The truck bed load volume scanner system can be easily set-up onsite within minutes to ensure real-time load verification and offer advanced imagery.

On-site Payload Management & Weigh Study Services

The Payload Pro’s on-site weigh study and payload services help businesses improve their on-board scale system accuracies, reduce perceived and real overloads in the pit, improve unit availability, improve maintenance planning, maximize OTR tire life, maximize carried payloads, and maximize fleet optimization among others.weigh study payload services

The shovel and loader scale calibrations help to verify and maintain payload system accuracies on your loader scales or shovel while the improved OTR tire life management helps to reduce the operating costs associated with the OTR management.

Load Volume Scanner Provides Optimal Payload Management Solution

load volume scanner unitThe load volume scanner system was developed as an affordable alternative to the more common industry standard of heavy-duty truck scales. Apart from offering a more efficient and cost-effective solution to calculate load volumes in an accurate manner, the load volume scanner system has also introduced new ways to assess and optimized load management processes to further maximize efficiency and throughput. As a result, various companies in many different industries such as farming and agriculture, mining, waste management, and construction are leveraging today’s load volume scanners to advance their operations to the next level.

Using Volume to Determine Payload Weight While Mitigating Variables

In the above mentioned industries, the accuracy needed in payload weighing system are usually quite demanding because small discrepancies can translate into major losses over time. While weight is general measurement to determine a payload’s value, the cubic volume of a load can also be calculated when properly configured and calibrated using a load volume scanner.load scanner analysis

In addition to providing a fluid means to calculate load weight, the use of a load scanner minimizes the chances of facing discrepancies in measurement by minimizing variables and uncertainties in areas such as load variation, compaction and moisture content. This is because the payload scanning system is integrated with advanced, cutting-edge software which can accurately calculate the load weight while mitigating other inputs and variables. And with such software, users can see exactly how loads are distributed in a truck bed, thus ensuring operations are meeting adequate levels of load transferring.

Flexible, Durable, & Dependable

Structurally, the load volume scanner system is also not only a durable and resilient piece of equipment, but also quite flexible in its applications. The system has been proven to endure years of heavy use in relatively harsh and rugged terrains.load scanner action

The system is also flexible in that it can be installed in a variety of environments, from access driving routes to an adequate haul road or even a dedicated local scanning sites. It is also worth mentioning that even though the load volume scanner is usually hard mounted, it is possible to have it re-installed as many times as may be necessary.

With respect to the industries in which these systems are used (which include but are not limited to extreme weather and remote environments) the load volume scanner system has proved its merit by consistently providing accurate readings. Because it is well engineered, the system can provide all these without going through numerous re-calibration exercises or scheduled services. It is also designed in such a way that the chances or opportunity of operator error occurring is greatly reduced because most of the payload management activities are automated.

The Optimal Alternative to Truck Scales

Finally, it is also worth noting that unlike heavy duty truck scales which are difficult to install and quite rigid, the load scanner system can be operated within a few hours; as a matter of fact you can install it and use it on the first day.

loaded truck bed

Once the installation is successful, calculations can be made pretty fast and the resulting data can be accessed from anywhere in real time by using some of the advanced features usually contained in such systems. With the advent of mobile telephony, the volume load scanner can be availed on several platforms and other mobile devices. Using the system therefore ensures that all load management processes are automated and fully optimized for maximum benefit of the business. Achieving such efficiencies using heavy duty truck scales is very difficult if not virtually impossible even though achieving the same using a volume load scanner is almost instantaneous.

Truck Scales: Essential Weighing Technology for Many Industries

A truck scale is a simply a large, heavy-duty weighing system that’s designed to calculate the load weight of haul truck and other vehicles that transport goods. Most types of truck scales can either be permanently mounted on a concrete foundation or consisting of portable weighing pads that can easily moved from one location to another.

Portable Truck Weigh Scales

Truck scales are used to weigh mostly heavy duty loads common in mining, construction, and farming applications, to name a few. However, similar technology has been integrated on scales systems for rail cars and even specialized equipment, such as conveyor belts or grain carts (in an agricultural context.)

Common Types of Truck Scale Systems

Although there are many types of truck scales and related weighing systems available today, the basic design of a truck scale can take three primary forms. truck scales Weighbridges

  • The first form is where the scale is surface-mounted with a ramp leading up to the weighing platform. Although not all the same, these fixed units take such names as: surface mounted truck scale, weighbridges, or steel-deck truck scales.
  • The second form is where the truck scale is mounted in a pit so that the weigh platform is level with the road surface. This is a pit-mounted truck scale it is common in agricultural applications that demand accurate load weights of grain and other crops.
  • The third most common form of truck scales are mobile or portable truck scale systems. Perhaps the most widely used in various industry applications, portable truck weigh scales are a more versatile and efficient option. This type of truck scale is shown in the image near the top of this post.

Other more advanced options for truck weigh scale systems for sale are on-board scales, which can calculate loads directly from the truck. This unit is favorable for many reasons and can significantly increase efficiency for many applications.

Primary Uses & Benefits of Truck Scales truck scales mining

  • Truck scales are used in the sale of goods that are valued by weight. This is common in the construction and mining industries where ballast, ore, sand and quarry debris is charged by weight, in addition to farming.
  • Truck scales help to prevent axle overloading that is used in making sure that trucks are safe for use on public highways. Many logistics companies leverage this technology to ensure transport trucks stay under the state legal weight limits.
  • Perhaps a secondary benefit of truck scales is to minimize wear and tear on transport vehicles. By ensuring loads are not too heavy, companies can retain the quality of their trucks for years to come.

Truck scales might not be very well known in modern-day technology, but they serve a vital purpose in many different industries. Truck scale providers like Walz Scale continue to advance the industry standard with new technologies that progress payload management processes to the next level.

Rail Weighing Scales for High-Volume Payload Management, Optimized

Rail weighing scales are high-volume weighing systems used in many commercial and industrial applications. Among their many applications are: shipping and logistics mining, food processing, agri-food productions, forestry, and other forms of resource extraction. Any business involved in weighing high-volume loads can benefit from using rail weighing scales.

Rail Weighing Scales

There are many options available and with advancements in today’s technology each rail scale has its unique set of capabilities and features. From simple scales only for weighting to advanced scales that feature remote driver displays and tracking, the choice will depend on your needs and specific application.

Types of Rail Weighing Scale Systems

There are two main categories of rail weighing scales:

Static rail scales

Static rail scales are used to weigh stationary rail cars that stand still at the weighing site. Static rails are used in places where exact precision is emphasized and the loading duty is not continuous or too intense.

In-motion rail scales

In-motion rail scale systems are advanced rail scales that can measure rail cars while they’re in motion. The advanced features and weighing capabilities of the scale measure the axle, the rail car, and content as it’s moving through the weighing site. In motion rail weighing scales are more convenient and efficient since they provide a continuous weighing process. One leading source is to opt for in-motion rail scales by Walz Scale. Check out how these scales work by viewing the video below:

Features and Functionality of Rail Scales

Rail scales have become essential in monitoring payloads. Weighing rail cars, especially those involved in mass production and in mining, are crucial for these industries. A typical rail scale has features that help quick weighing. Every rail scale has two main set of features: track side and rail side components:

  • Rail-side components – features include connection bars, sensors, cables, pre-drilled joint bars, and portable rail scale sections. These features are installed on the rail. The rail side features are used to measure weights of the rail cars passing through.
  • Track-side components – features include tracking and computing systems such as devices, remote displays, software, and power source. The track side features help in decision making

    Rail Weigh Scales

Other specific features vary for each equipment. Some rail weighing scales come with advanced software to monitor data and analyze the information. There are also some options for portable weighing scales for rail and trains.

High-Volume Payload Management, Optimized

If you are an agricultural producer, a farmer, or a mining site operator, you can take advantage of optimized high-volume payload management with rail scales. The built in tools for payload management help users to customize their system for their business. Among these advanced software tools are off site access, automatic vehicle builder, customized report builder, and more.

The software for payload management can run on any laptop or personal computer with Windows operating system. The software suite is specially designed for the needs of global business environment and is based on cloud technology that allows you to access your payload data anywhere in the world. Portable Rail Scales

Some of the areas of use for a volume payload management system are pipeline, agriculture, oil and gas, asphalt industry, paving, road construction, mining, construction, forestry, sanitation, landscaping, and transportation.

The payload management system’s built in interface provides numerous benefits:

  • Bed scanning System
  • In-motion payload weighing
  • Video Vehicle recognition
  • Remote weight display
  • RFID system
  • Handheld interface options
  • Remote messaging display
  • Driver alert lights

To learn more, check out some of the advanced rail scales at PayloadPros.com. This manufacturer provides all of the rail scale systems mentioned in this post, including in-motion and portable rail scales.

Load Scanner Technology Replaces Costly Truck Scales

Load scanner technology is a revolutionary form of load management that can make a difference for mining companies and other users of payload systems. Truck Volume Load Scanner

Compared to traditional ways of payload management, like the use of truck scales and weighbridges, load scanner technology offers many features and benefits. The technology is also cost-efficient in comparison to the classical methods involving complex and highly expensive truck scales.

Load Scanner Technology Features and Benefits

Load scanners constitute an affordable payload management system. For example, the cost of installing a scanner can be only half of the one of using fixed weighbridges. The equipment is quite durable.

A typical load scanner is made to resist years of mining and other operations that are stressful to its components. The equipment is also flexible, allowing installation in any road or site. Even if the scanners are hard mounted, their location can be changed fast.

A load scanner system can resist in the harshest environments and they can work for years without any repairs or changes needed, such as recalibration. Components are made in such a way that it is unlikely for operators to make mistakes. Advanced laser technology is used in the making of this equipment. This technology is good for determining the load of open top vehicles. What is really interesting is that 3D images of the load can be generated.

While the implemented technology is advanced, the system that uses it is quite simple. All you need is a laptop to control the scanner and to determine in real time the load of a moving truck. The data can be managed from any location due to the use of cloud data management. Load Scanner

The installation of a load scanner is way cheaper than the installation of truck scales and any other traditional equipment used for payload management. With the simple interface of the program used for management, individual trucks can be monitored according to date, stockpile and loaded material.

How the Load Scanner Streamlines Mining Processes and Other Operations

The technology can help streamline any mining activity because the use of a load scanner is helpful for fast, accurate and simple scanning. For mining, there are benefits like load position management, the ability to monitor production, fill factor monitoring, carry-back monitoring, shovel optimization and others. Because vehicles don’t have to stop for determining the load, the flow of work can be increased in comparison to the use of truck scales. The scanning can be made even at speeds higher than 25 miles an hour.

Various optimizations can be obtained for other industries as well. For example, biomas and mulch load management can be improved by having accurate load volumes for each truck. The transportation of grains can also be improved. Public works like snow tracking and debris tracking can benefit a lot from the use of load scanners. Other uses of the technology can include the construction industry, miling and grinding, road work, oil and gas, dredging and remediation, etc.

Conclusion

Payload management is now completely different due to the possibility to use load scanner technology. What this technology can provide has been just a dream many years ago. In fact, the load scanner has become the ideal solution for companies that were forced to find portable truck scales for rent and other cost-effective load management solutions.

Determining the volume of a load, generating 3D images of it, monitoring the loads and managing them with accuracy can be just some of the advantages of this new technology. Compared to the use of truck weight scales and other obsolete methods, a load scanner is ideal.

Advanced Weighing Scales for Mining and Payload Management

Mining Truck ScalesWeighing scale systems are critical for today’s mining industry. The purpose of mining scales and related weighing equipment is to calculate and analyze payloads – that is – to determine the weight and value of materials that are being extracted/mined which are later sold and distributed to buyers. In short order, mining scales help to measure trucks to see how much product is ready to come out with regards to its total value to the buyer at large. This can help to fulfill orders to where they are as accurate as possible in accordance with one’s ongoing requirements.

Whether for haul trucks, rail cars, conveyor belts, or on-board, mining scales are for both payload valuation as well as safe and sufficient distribution.

The key for using such heavy-duty scales is to ensure that all mining trucks being used are loaded safely. All trucks need to keep within certain weight parameters so they will not be at risk of damages from extremely heavy payloads. This is for both safety as well as legal limits for transport.

The great part of mining scales is that they may be used in a variety of forms. Many fine options may be used for the demands that one has to work with. This listing of options is divided between the options for smaller loads and ones for the largest setups.

On-board Truck Scales

On-board mining truck scales are often used as a means of taking a look at the weights as they go into the mining carrier. These are often prepared by using a series of load cells scattered around the truck bed. The cells will be linked up to a digital readout device that will analyze the total weight of the materials being added into the bed as they come about.

What makes on-board truck scales advantageous is that they prepare a more accurate readout that is easy to configure and will not be all that hard for anyone to measure. In addition, on-board mining truck scales will be more affordable than many other models because it does not require massive pieces of equipment to lug around and install in set spaces.

Portable Axle ScalesPortable Scale

The portable axle scale is the next option to take a closer look at. This is a choice that features a flat bed material. It works in many configurations and is engineered to where it will read out the truck as it goes over its body. The material will measure the weight of a truck as it is empty and then analyze the truck when it has a full load to move over.

This works well in that it can handle a very large number of tons. Some of the biggest models can handle 500 tons of materials or even more at the most. All items are also easy to set up, configure and transport so it will not be too much of a burden for anyone to get something measured and moved around as needed.

Rail Scales

Sometimes the demand for a product may come from the use of a rail scale. This is a type of scale that features a better solution for when a train car has to be measured. A rail scale will be applied onto a series of train rails. It will be measured based on the length of the train car and how the wheels are arranged. In Motion Rail Scale System

The train car will have to go over a series of spaces on the rail. The rail scale will then measure the train car based on its overall amount of pressure as it goes over a surface. This is reviewed to determine what the car weighs. It can be measured before the car is loaded with mining materials and again after.

Rail scales are an easy-to-use scale setup that may be added onto any train track. It may work wirelessly with a readout device and will not require difficult or hard to manage materials as needed. Portable and in-motion rail scales, like those at WalzSale.com, can even be removed and adjusted based on the size of the car being utilized at a given time. This makes for a very versatile rail scale setup that can be integrated at various points on the train track.

Apply Advanced Weigh Scales to Your Mining Operation

All mining scale options can be suitable for many needs that people might require. It is always best for any mining site to take a look at the vehicles they use and their approximate weight capacities to determine which scales work best.

A smaller series of sensors may work for smaller vehicles while axle and rail scales may work for some of the largest materials that can be used. Any of these options will certainly fit in quite well with the requirements that one might have when getting a space ready for any purpose one wants to follow with.