On-board Weighing Systems: Top Applications for Optimal Load Management

On-board weighing systems feature unique technology that’s constantly evolving, particularly regarding the application used with various types of vehicles and equipment. On-board weighing systems are integrated on equipment ranging from wheel loaders and skid steers to tractor trailers and conveyor belts. They are designed as a high-efficiency weighing solutions for industry application such as mining, aggregate, and farming, to name just a few.On-board weighing systems for trucks

On-board weighing systems are affordable and easy to use and offer numerous benefits to the industrials and transport business, which includes accuracy, increased throughput, reduced fuel consumption and overall efficiency. Many on-board weighing systems are available in the world market.

On-board weighing systems are mainly integrated into heavy-duty truck scales and precision weighing systems used in transportation, agriculture, mining, waste, recycling, aggregate, and laboratory. Companies that supply on-board weighing systems, such as Payloadpros.com, offer custom-tailored systems for these types of industries.

Features of On-board Weighing Systems

On-board weighing systems include many functions that offer the operators with a seamless weighing process, enhanced efficiency and advanced output. Here are some of the advantages offered by most on-board weighing systems on the market. on-board readout

  • Scale unit operations and control are simple and easy to use.
  • On-board systems are applicable for all wheels loaders.
  • The unit scale includes operator interface that provides precise weight readouts.
  • On-board weighing systems work consistently and provide consistent results even during tough conditions.
  • The robust On-board scale ensures low maintenance cost and maintenance requirements.
  • On-board weighing scales for loaders are field installable and serviceable.
  • The system is well equipped with can-bus communication system or other multi-communication protocol options.
  • All the Dump Truck On-board Weighing Systems offer in-motion weighing capabilities.
  • Most loader weighing systems offer built-in ticket printing.

On-board Truck Scales

On-board truck scales and some other types On-board trucks systems can be integrated on dump trucks, tractor trailers, and semi-trucks. Most of the trucks scales include integrate payload pros that provide a full spectrum of On-board truck scales and advanced weighing systems. On-board truck scales are applicable in different areas, which include haul truck scales, underground truck scales, articulated truck scales, lift truck scales, refuse truck scales, dump truck scales, cement truck scales, and tractor-trailer scales.

On-board Weighing System Software

Most on-board weighing systems integrate advanced and special software that in payload and production management. For example, the Payload Pro Production Management Application is specifically designed to optimize output and manage stockpile inventories. With the use of this software, operators can manage their production on all their payload devices.

on-board weighing system software

The integrated software brings a comprehensive solution for on-board weighing systems for trucks, specialized vehicles, and loaders. It gives a custom weighing solution for a broad range of the spectrum of need. Integrated software allows development of payload management systems that are usable for both large-scale operations and well-established weighing truck scales systems. There are the best for analysis that caters for a broad range of demands.

To sum up, on-board weighing systems technologies have been enhanced to cater for wide range of products and solutions extending far beyond wheel weighers, the track scales, and other common products. Most of the upcoming solution features mainly on On-board weighing solutions for dump trucks, mining equipment, heavy duty trucks, among other transport loads. With the On-board truck scales, weight is measured directly from the truck and sends directly to the weighing systems offering optimal efficiency and output.

Payload Pro’s Complete Load Management & Weighing Systems Solutions

Payload Pros is the leading source for an extensive supply of weighing systems and support solutions that include on-site payload management systems and advanced weigh scales. All weighing systems by Payload Pros are perfect for rugged use and range from portable truck scales to on-board truck scales, weighbridges, and rail scales among other mining and industrial scales. In addition to the industry-leading scales, the company also specialize in a complete load management systems and heavy-duty weigh scales.

The complete load management systems and heavy-duty weigh scales are precisely designed to match with every company unique weighing needs. These weighing solutions include the static and in-motion rail weigh scales, fixed truck scale systems, portable scales to weigh trucks, and the resourceful volumetric load scanning system. Each system is professionally designed to help businesses accurately weigh payloads, manage and analyze data using an easy-to-use software platform.payload pros truck scale

The software-supported weighing systems enable businesses to monitor their payload management systems from a tablet, smartphone or any other compatible device to ensure optimal performance. The complete load management and weighing systems solutions by Payload Pros are also highly durable and sustainable. Payload Pros also ensures all its weighing systems can withstand high-volume use and harsh weather conditions by carefully engineering them to use heavy-duty aluminum and stainless steel. They are also well built to help businesses avoid constant calibration and scale repositioning.

In addition to the custom weighing systems, the company also offers both short and long term truck scale rental services to help businesses achieve their objectives within their budget constraints. The Payloads Pro’s well-trained technicians undertake all the setup and training needs onsite to ensure that the rental scale is up and running in the shortest time possible. Other load management solutions by Payload Pros include some of the following below.

Truck Scale Software

payloadpro truck scale softwareThe Payload Pro’s software suite has an intuitive interface that helps businesses easily manage and track payload data using various multiple options that range from a standard laptop to the user-convenient handheld devices. The truck scale software platform, known as PayloadPro, uses highly advanced set of tools to help businesses easily manage tire loads and performance, manage and diagnose potential strut issues and manage load position, carry back, load volume and material density. Some of the resourceful Payload Pro’s software features include the 3D load modeling, unit recognition, camera interface, strut analysis, and tire management among others.

Load Scanner Systemstruck bed volume load scanner

The load scanning system by Payload Pro’s is highly dynamic and resourceful. Using the system, businesses can fill factor monitoring, verify truck body and tray design, load position monitoring, carryback monitoring and material density. The truck bed load volume scanner system can be easily set-up onsite within minutes to ensure real-time load verification and offer advanced imagery.

On-site Payload Management & Weigh Study Services

The Payload Pro’s on-site weigh study and payload services help businesses improve their on-board scale system accuracies, reduce perceived and real overloads in the pit, improve unit availability, improve maintenance planning, maximize OTR tire life, maximize carried payloads, and maximize fleet optimization among others.weigh study payload services

The shovel and loader scale calibrations help to verify and maintain payload system accuracies on your loader scales or shovel while the improved OTR tire life management helps to reduce the operating costs associated with the OTR management.

Ag Scales: Walz Weighbridge Truck Scales for Heavy-Duty Applications

Walz Scale has significantly influenced the marketplace for truck scales and industrial weighing systems. The company is the leading supplier of heavy-duty truck scales that are widely used across various areas like transportation, agriculture, mining, chemical, etc.

weighbridges ag scales

One classic truck scale series from Walz that continues to serve extremely heavy-duty applications are weighbridges. Weighbridge truck scales from the Walz Scale have been designed to provide extensive reliability and accuracy for a wide range of needs. As a result, these scales have remained strong as one of the leading choices among ag scales for farmers.

Why Walz Weighbridges Are a Win

Walz weighbridge truck scales are known for their continued dependability and accuracy in heavy weight measurements, whether gross vehicle weight of trucks or pay load weight of mined or harvested materials. In particular, the weighbridges used as standard ag scales for harvest weighing and crop load management provide an incredible solution for high-volume farming and agriculture operations.

Customizable Weighbridge Scales

Weighbridges scales come with various options that satisfy various weighing needs of ag producers. They come with a portable feature or with higher grade specialized systems. The truck scales are developed to maintain durability during the course of measurements. This is attributed to the use of structural steel (up to 30% more than the other competitive models) and I-beams placed in a longitudinal manner with respect to the traffic flow. This unique placement aids in the support of the truck’s tire irrespective of the position of the truck. It provides an ideal solution in the field of agriculture where the trucks movement can be random and measurements are made easier in such cases.

Open Bottom & Above Ground Options

Another unique feature about weighbridge truck scales is that they come with an open bottom design. The truck scales with the open bottom design help in the extended life of the truck scales. This type of designing avoids the susceptibility of building up moisture within the weighbridge. On the other hand, the closed bottom design is vulnerable to the moisture build up and the trapped moisture causes corrosion, thereby, making the truck scale to collapse.

above ground weighbridge truck scale

As a result, Walz Scale encourages using the open bottom design instead of the closed-bottom designs. This, obviously, plays an important role in the field of agriculture where one cannot avoid the moisture build up in the weighbridge truck scales. The weighbridges for sale at Walz Scale are definitely a great option for farmers.

Rugged & Durable Weighbridge Truck Scales

Walz Scale also uses spray protectors on their weighbridge truck scales that make them indestructible. These spray protectors avoid the accumulation of moisture over the surface of the truck scales. This feature helps the farmers to protect these truck scales while using them in their farms. The use of tension mounting system in Walz Scale’s weighbridge scales for sale have eliminated the usage of bumper bolts or check rods to center the scale. The tension mounting system will avoid the excessive scale movements, thus, providing improved accuracy compared to its competitors. weighbridge steel components

The scales from the Walz Scale are made of heavy duty load cells with extreme reliability. They are designed to work under extreme conditions like the rugged surfaces in the farm and produce better outputs compared to the other competing truck scales in the market. These truck scales come with an open architecture design so that the owners can use any scale company’s products for the replacement or repair of a particular part in the truck scale.

Professional Weighbridge Installation & Support

Weighbridge truck scales can be installed in any of the two ways – above the ground installation or the open pit installation. Above the ground installation comes as an advantage for the weighing purposes above the ground and comes with options like guide rails, custom widths, and grain dumps. The pit installation has similar options and they are implemented where the area of purpose is limited. These installations are done in an easy manner that will be favorable in the field of agriculture and farming.

3 Leading Load Volume Scanner Suppliers

Over the years, it has become more important to get accurate weight and volume metrics of truck loads the influence a business’s profitability. Although there are many systems designed to increase efficiency in payload measurement, few solutions are as effective as load volume scanner systems.

Load volume scanning technology is one of the recent entrants into the field of volume measurement. Despite not being around for long this technology has had a significant impact in the industry.

load volume scanner

A load volume scanner is a dimensional measuring instrument that is used in the determination of the volume of flowable solids such as gravel, soil, sand and agricultural materials. The measurement occurs while the material is in a conventional trailers and trucks while the vehicle is moving through a predefined scanning area.

Features & Advantages of Load Scanning Technology

The main advantage of load volume scanner technology is that it makes it possible to measure the volume of materials that are normally very problematic due to their shape or nature. This is done using laser scanning rangefinders that are oriented longitudinally to transverse the scanning area.

load scanner unit

Most load volume scanners have an LED message indicator that lets the driver know when the scanner is ready to begin measuring. The driver then drives the truck through the scanning area at a constant speed and by the time they are out on the other side the scanner is ready with the result. This feature brings out the speed of measurement that is another advantage of this technology.

The 3 Leading Suppliers of Load Volume Scanners

Just like any other equipment some companies are more popular than other in the manufacture and distribution of load volume scanners. The three companies below are the leading volume scanner suppliers globally.

1. WalzScale.com Walz Load Scanner

Walz is an industry leader in the manufacture and distribution weighing equipment, and so you can expect this company to have the latest technology in the market. Walz Scale is one of the pioneers of the load volume scanning technology, and so their devices are some of the most widely distributed.

Load Volume Scanner Features

  • truck bed volume load scannerBesides from providing very accurate measurements their scanners are sturdy and dependable meaning that they can be used nonstop for many hours.
  • Unlike most other scanners that can only give accurate measurements at a slow speed, Walz Scale has an option for high-speed scanning.
  • Their load volume scanner systems are available in a permanent or portable option for maximum efficiency and convenience.

2. LoadScan.com Load scan

LoadScan offers a range of truck measurement solutions for different sectors like mining and construction. However, their load volume scanner systems are one of their most popular products. What makes their scanners popular is that they have alternative solutions depending on customers’ needs.

Load Volume Scanner Features

  • Their scanners use low maintenance non-contact technology that will ensure that a customer will not have to incur high operation costs.
  • The scanners have an automatic vehicle identification feature, and they also have the option for RFID tags.
  • With this scanners remote access using WIFI, USB, network or the Internet is possible.

3. Transcale.com transcale

Transcale has been in the business for more than two decades now, and they pride themselves as a manufacturer of some of the most accurate measurement equipment. Their load volume scanner systems utilize modern technologies to keep up with the accuracy that the company is known for.

Load Volume Scanner Features

  • The truck bed volume load scanner system has an accurate 3D modeling feature that showcases body fill factor, load positioning, carry back and material fragmentation.
  • Accurate measurement data is provided in real-time to help match the truck body to the correct shovel.
  • These scanners also provide a real time material density measurement that is crucial in the determination of correct truck body capacity.

Load Volume Scanner Provides Optimal Payload Management Solution

load volume scanner unitThe load volume scanner system was developed as an affordable alternative to the more common industry standard of heavy-duty truck scales. Apart from offering a more efficient and cost-effective solution to calculate load volumes in an accurate manner, the load volume scanner system has also introduced new ways to assess and optimized load management processes to further maximize efficiency and throughput. As a result, various companies in many different industries such as farming and agriculture, mining, waste management, and construction are leveraging today’s load volume scanners to advance their operations to the next level.

Using Volume to Determine Payload Weight While Mitigating Variables

In the above mentioned industries, the accuracy needed in payload weighing system are usually quite demanding because small discrepancies can translate into major losses over time. While weight is general measurement to determine a payload’s value, the cubic volume of a load can also be calculated when properly configured and calibrated using a load volume scanner.load scanner analysis

In addition to providing a fluid means to calculate load weight, the use of a load scanner minimizes the chances of facing discrepancies in measurement by minimizing variables and uncertainties in areas such as load variation, compaction and moisture content. This is because the payload scanning system is integrated with advanced, cutting-edge software which can accurately calculate the load weight while mitigating other inputs and variables. And with such software, users can see exactly how loads are distributed in a truck bed, thus ensuring operations are meeting adequate levels of load transferring.

Flexible, Durable, & Dependable

Structurally, the load volume scanner system is also not only a durable and resilient piece of equipment, but also quite flexible in its applications. The system has been proven to endure years of heavy use in relatively harsh and rugged terrains.load scanner action

The system is also flexible in that it can be installed in a variety of environments, from access driving routes to an adequate haul road or even a dedicated local scanning sites. It is also worth mentioning that even though the load volume scanner is usually hard mounted, it is possible to have it re-installed as many times as may be necessary.

With respect to the industries in which these systems are used (which include but are not limited to extreme weather and remote environments) the load volume scanner system has proved its merit by consistently providing accurate readings. Because it is well engineered, the system can provide all these without going through numerous re-calibration exercises or scheduled services. It is also designed in such a way that the chances or opportunity of operator error occurring is greatly reduced because most of the payload management activities are automated.

The Optimal Alternative to Truck Scales

Finally, it is also worth noting that unlike heavy duty truck scales which are difficult to install and quite rigid, the load scanner system can be operated within a few hours; as a matter of fact you can install it and use it on the first day.

loaded truck bed

Once the installation is successful, calculations can be made pretty fast and the resulting data can be accessed from anywhere in real time by using some of the advanced features usually contained in such systems. With the advent of mobile telephony, the volume load scanner can be availed on several platforms and other mobile devices. Using the system therefore ensures that all load management processes are automated and fully optimized for maximum benefit of the business. Achieving such efficiencies using heavy duty truck scales is very difficult if not virtually impossible even though achieving the same using a volume load scanner is almost instantaneous.

When & Why Invest in Calibration Services

To ensure quality manufacturing operations it is critical to make sure that your measuring instruments are calibrated properly. Measuring instruments that doesn’t read accurately can compromise the integrity of your quality assurance documentation and quality control process. Calibration

Inaccurate instruments can destroy confidence in measuring results, and at their worst, can result in manufacturing of nonconforming parts. Calibration services represent an important manufacturing discipline and it should be considered as an investment that builds the foundation upon you can built your quality assurance program.

More than simple adjustments

Calibration services determine the deviation of the indication supplied by a measuring instrument from the true value of the measurement. The results of the calibration process are used for instrumentation and gauge adjustment. However, calibration services go beyond just a simple adjustment, and provide traceability back to a master source. The calibration process comes with extra value added.

A well-trained instrumentation technician will determine the accuracy of the instrument by comparing the measurement with a recognized standard master artifact. The calibration process follows a set of test procedures that are developed for each specific instrument. The measuring operation is performed in conditions near to ideal in order to assure that the instrument is not influenced by intervening factors and the readings show real accuracy and repeatability.

When it comes to calibration services, companies like OQ International have a choice to set up their own in-house calibration laboratory, return gauges to the original manufacturer for calibration, or send gauges to commercial calibration services. Because establishing an in-house calibration service would represent a significant investment in trained personnel, equipment and facilities, using independent commercial calibration services can be a better alternative.

The importance of specialized calibration services Calibration Technician

Companies specialized in calibration services are equipped with state of the art laboratories. The lab environment is well controlled, with all the various parameters such as barometric pressure, temperature, elevation, latitude, and humidity. The accurate measurement of environmental conditions and the precision control and make the main difference between an average industrial calibration laboratory and cutting edge labs like those found in companies specialized in calibration services.

The other important consideration is equipment and instrumentation. In order to accurately calibrate precision instruments is necessary specialized lab equipment such as auto-collimators, interferometers, rotary tables, and gauge block comparators. Because this type of equipment is usually expensive it is generally found only in independent calibration labs.

How often is enough?

Although there are no rules that dictate how often should be performed calibration on the measuring instruments, the main factors that determine the calibration frequency are mishandling and usage.

There are many quality control specialists who are assuming that measuring instruments need be calibrated annually. However, that is not true and calibration process should occur at regular intervals determined on the basis of the manufacturer recommendations, purpose, stability, and usage. Whenever an even occurs that affects the instrument’s accuracy, recalibration should be performed.

There are many available companies that offer calibration services and you have to select the right one depending s upon your particular needs. Always pick an accredited calibration service. The company should provide formal evidence their competency in performing instrument accuracy assessments. A calibration service should indicate the industry standards used by the procedure and provide a report that states the accuracies of measurement results, the resolutions, and the tolerances.