3 Leading Load Volume Scanner Suppliers

Over the years, it has become more important to get accurate weight and volume metrics of truck loads the influence a business’s profitability. Although there are many systems designed to increase efficiency in payload measurement, few solutions are as effective as load volume scanner systems.

Load volume scanning technology is one of the recent entrants into the field of volume measurement. Despite not being around for long this technology has had a significant impact in the industry.

load volume scanner

A load volume scanner is a dimensional measuring instrument that is used in the determination of the volume of flowable solids such as gravel, soil, sand and agricultural materials. The measurement occurs while the material is in a conventional trailers and trucks while the vehicle is moving through a predefined scanning area.

Features & Advantages of Load Scanning Technology

The main advantage of load volume scanner technology is that it makes it possible to measure the volume of materials that are normally very problematic due to their shape or nature. This is done using laser scanning rangefinders that are oriented longitudinally to transverse the scanning area.

load scanner unit

Most load volume scanners have an LED message indicator that lets the driver know when the scanner is ready to begin measuring. The driver then drives the truck through the scanning area at a constant speed and by the time they are out on the other side the scanner is ready with the result. This feature brings out the speed of measurement that is another advantage of this technology.

The 3 Leading Suppliers of Load Volume Scanners

Just like any other equipment some companies are more popular than other in the manufacture and distribution of load volume scanners. The three companies below are the leading volume scanner suppliers globally.

1. WalzScale.com Walz Load Scanner

Walz is an industry leader in the manufacture and distribution weighing equipment, and so you can expect this company to have the latest technology in the market. Walz Scale is one of the pioneers of the load volume scanning technology, and so their devices are some of the most widely distributed.

Load Volume Scanner Features

  • truck bed volume load scannerBesides from providing very accurate measurements their scanners are sturdy and dependable meaning that they can be used nonstop for many hours.
  • Unlike most other scanners that can only give accurate measurements at a slow speed, Walz Scale has an option for high-speed scanning.
  • Their load volume scanner systems are available in a permanent or portable option for maximum efficiency and convenience.

2. LoadScan.com Load scan

LoadScan offers a range of truck measurement solutions for different sectors like mining and construction. However, their load volume scanner systems are one of their most popular products. What makes their scanners popular is that they have alternative solutions depending on customers’ needs.

Load Volume Scanner Features

  • Their scanners use low maintenance non-contact technology that will ensure that a customer will not have to incur high operation costs.
  • The scanners have an automatic vehicle identification feature, and they also have the option for RFID tags.
  • With this scanners remote access using WIFI, USB, network or the Internet is possible.

3. Transcale.com transcale

Transcale has been in the business for more than two decades now, and they pride themselves as a manufacturer of some of the most accurate measurement equipment. Their load volume scanner systems utilize modern technologies to keep up with the accuracy that the company is known for.

Load Volume Scanner Features

  • The truck bed volume load scanner system has an accurate 3D modeling feature that showcases body fill factor, load positioning, carry back and material fragmentation.
  • Accurate measurement data is provided in real-time to help match the truck body to the correct shovel.
  • These scanners also provide a real time material density measurement that is crucial in the determination of correct truck body capacity.

When & Why Invest in Calibration Services

To ensure quality manufacturing operations it is critical to make sure that your measuring instruments are calibrated properly. Measuring instruments that doesn’t read accurately can compromise the integrity of your quality assurance documentation and quality control process. Calibration

Inaccurate instruments can destroy confidence in measuring results, and at their worst, can result in manufacturing of nonconforming parts. Calibration services represent an important manufacturing discipline and it should be considered as an investment that builds the foundation upon you can built your quality assurance program.

More than simple adjustments

Calibration services determine the deviation of the indication supplied by a measuring instrument from the true value of the measurement. The results of the calibration process are used for instrumentation and gauge adjustment. However, calibration services go beyond just a simple adjustment, and provide traceability back to a master source. The calibration process comes with extra value added.

A well-trained instrumentation technician will determine the accuracy of the instrument by comparing the measurement with a recognized standard master artifact. The calibration process follows a set of test procedures that are developed for each specific instrument. The measuring operation is performed in conditions near to ideal in order to assure that the instrument is not influenced by intervening factors and the readings show real accuracy and repeatability.

When it comes to calibration services, companies like OQ International have a choice to set up their own in-house calibration laboratory, return gauges to the original manufacturer for calibration, or send gauges to commercial calibration services. Because establishing an in-house calibration service would represent a significant investment in trained personnel, equipment and facilities, using independent commercial calibration services can be a better alternative.

The importance of specialized calibration services Calibration Technician

Companies specialized in calibration services are equipped with state of the art laboratories. The lab environment is well controlled, with all the various parameters such as barometric pressure, temperature, elevation, latitude, and humidity. The accurate measurement of environmental conditions and the precision control and make the main difference between an average industrial calibration laboratory and cutting edge labs like those found in companies specialized in calibration services.

The other important consideration is equipment and instrumentation. In order to accurately calibrate precision instruments is necessary specialized lab equipment such as auto-collimators, interferometers, rotary tables, and gauge block comparators. Because this type of equipment is usually expensive it is generally found only in independent calibration labs.

How often is enough?

Although there are no rules that dictate how often should be performed calibration on the measuring instruments, the main factors that determine the calibration frequency are mishandling and usage.

There are many quality control specialists who are assuming that measuring instruments need be calibrated annually. However, that is not true and calibration process should occur at regular intervals determined on the basis of the manufacturer recommendations, purpose, stability, and usage. Whenever an even occurs that affects the instrument’s accuracy, recalibration should be performed.

There are many available companies that offer calibration services and you have to select the right one depending s upon your particular needs. Always pick an accredited calibration service. The company should provide formal evidence their competency in performing instrument accuracy assessments. A calibration service should indicate the industry standards used by the procedure and provide a report that states the accuracies of measurement results, the resolutions, and the tolerances.