On-board Weighing Systems: Top Applications for Optimal Load Management

On-board weighing systems feature unique technology that’s constantly evolving, particularly regarding the application used with various types of vehicles and equipment. On-board weighing systems are integrated on equipment ranging from wheel loaders and skid steers to tractor trailers and conveyor belts. They are designed as a high-efficiency weighing solutions for industry application such as mining, aggregate, and farming, to name just a few.On-board weighing systems for trucks

On-board weighing systems are affordable and easy to use and offer numerous benefits to the industrials and transport business, which includes accuracy, increased throughput, reduced fuel consumption and overall efficiency. Many on-board weighing systems are available in the world market.

On-board weighing systems are mainly integrated into heavy-duty truck scales and precision weighing systems used in transportation, agriculture, mining, waste, recycling, aggregate, and laboratory. Companies that supply on-board weighing systems, such as Payloadpros.com, offer custom-tailored systems for these types of industries.

Features of On-board Weighing Systems

On-board weighing systems include many functions that offer the operators with a seamless weighing process, enhanced efficiency and advanced output. Here are some of the advantages offered by most on-board weighing systems on the market. on-board readout

  • Scale unit operations and control are simple and easy to use.
  • On-board systems are applicable for all wheels loaders.
  • The unit scale includes operator interface that provides precise weight readouts.
  • On-board weighing systems work consistently and provide consistent results even during tough conditions.
  • The robust On-board scale ensures low maintenance cost and maintenance requirements.
  • On-board weighing scales for loaders are field installable and serviceable.
  • The system is well equipped with can-bus communication system or other multi-communication protocol options.
  • All the Dump Truck On-board Weighing Systems offer in-motion weighing capabilities.
  • Most loader weighing systems offer built-in ticket printing.

On-board Truck Scales

On-board truck scales and some other types On-board trucks systems can be integrated on dump trucks, tractor trailers, and semi-trucks. Most of the trucks scales include integrate payload pros that provide a full spectrum of On-board truck scales and advanced weighing systems. On-board truck scales are applicable in different areas, which include haul truck scales, underground truck scales, articulated truck scales, lift truck scales, refuse truck scales, dump truck scales, cement truck scales, and tractor-trailer scales.

On-board Weighing System Software

Most on-board weighing systems integrate advanced and special software that in payload and production management. For example, the Payload Pro Production Management Application is specifically designed to optimize output and manage stockpile inventories. With the use of this software, operators can manage their production on all their payload devices.

on-board weighing system software

The integrated software brings a comprehensive solution for on-board weighing systems for trucks, specialized vehicles, and loaders. It gives a custom weighing solution for a broad range of the spectrum of need. Integrated software allows development of payload management systems that are usable for both large-scale operations and well-established weighing truck scales systems. There are the best for analysis that caters for a broad range of demands.

To sum up, on-board weighing systems technologies have been enhanced to cater for wide range of products and solutions extending far beyond wheel weighers, the track scales, and other common products. Most of the upcoming solution features mainly on On-board weighing solutions for dump trucks, mining equipment, heavy duty trucks, among other transport loads. With the On-board truck scales, weight is measured directly from the truck and sends directly to the weighing systems offering optimal efficiency and output.

3 Warehouse Business Automation Solutions from WalzEQ.com

While Walz Label & Mailing Systems specializes in automation solutions for mailing, shipping, and receiving operations, the company also has expertise in automation systems for warehouse businesses, such as supply chain management companies and logistics/distribution centers.business automation solutions

To get an inside look as some of the warehouse business automation solutions from Walz Label & Mailing Systems (WalzEQ.com), below we delve into the three highly advanced systems that can revolutionize efficiency and productivity for all types of warehousing operations.

Industrial Conveyor Systems

Industrial conveyor systems from Walz are automated with calculating motion parameters, eliminating the need to pause the conveyor so as to count cubes. It is the newest technology where you just install the modular components of the existing conveyor, which allows easy, fast and cheap service. It was approved for legal trade applications in the US, Canada and the European Union. Many versions of the system are available (including custom configurations) for high accuracy, the economic and non-cubic applications.roller industrial conveyor system

This works very well for the distribution and screening of high-speed applications where efficiency and cost reduction are the main objectives. The system, sensor uses a Class 2 laser technology to measure the object’s length, width and height. The sensor is a standalone controller for operation and communication. The industrial conveyor systems by Walz is able to interact with additional scales, barcode scanning and label printing devices, and can communicate with your computer or mainframe systems using powerful yet flexible user interface, data and software.

You do not need mobility equipment, or a range of in-line; In those cases when your work does not have a transport equipment, or if you are starting from scratch, they can set the vehicle with the system for calculating the parameters. Weighing functions can be added in a separate, but integrated vehicle while moving or static scale. Barcode scanning equipment can also be included, giving you complete key in the section of the manual cubes, weighing and identification of station / monitoring.

Dimensional Weighing & Cubing Systems

Dimensional weighing and cubing systems are designed to improve the performance and efficiency of operations, storage, weighing, distribution and control of containers. The patented system provides accurate and reliable measurement and weight for all items in your store.Cubing Dimensioning Systems

The automatic cubing systems are popularly used in warehouses. The cubes automatic cutting system, provides the components of scale that employees need to achieve the weight and dimensions of pallets loaded. The loaded cubes are placed on the number of scales which are integrated at one end of the conveyor belt, whereas the operator scans the barcode label, which illustrates the weight of the pallet. Motorized conveyors then transports the pallet to the cutting of cubes that automatically collects dimensions of a loaded pallet as it passes over the head of laser sensors.

The size is then combined with data from the scales and barcode scanner before transporting to the customer’s billing system, which then decides whether the cargo’s weight is of a certain category, or the other. This system tray for cubing commerce is approved by the National Institute of Measurement.

The travel expenses to be incurred will be reimbursed from the achievements of its data. Dimensional weighing scale components automatic cubes system is able to accurately determine the cubic size of the loaded pallets, even irregular shaped loads (not cuboid) or the goods covered in black or blue plastic that could not be cut into cubes.

Automated Picking & Packing Systems

Walz offers automated picking and packing systems spanning from the most basic pick, pack, and ship systems to the most advanced systems available. The business automation company also offers a full line of technologies to automate requirements and processes for order fulfillment, ranging from operator assisted order fulfillment to fully automatic fulfillment. warehouse storage facility

Many warehouse storage facilities have noticed how effective storage functionality has become after installation of these systems. There is no need to use a tape measure to take a lot of time, since this information can be created in seconds, saving time and money.

The advanced technology allows the store to just connect your computer to the Internet and the software makes it easy to exchange data. This static cutting cubes provide accurate weighing and measuring solutions even in the busiest stores. Customers who have used the technology have completely changed the way of managing packages, and admit that installation was very easy.

Static vs. Portable Truck Scales: Weighing The Pro’s & Con’s

fixed truck scale systemTruck weighing scales have been in use for very many years with both domestic and commercial applications. Over the years, conventional truck scales have undergone tremendous transformations due to the changes in technology. However, despite all the transformations there are still two general categories of truck scales which are static truck scales and portable truck scales.

Static Truck Scales

Just like the name suggests, static truck scales are immobile (often fixed weighbridge-style) truck scales used to measure the full weight of a truck (and the truck’s load after proper calibration.) Static truck scales are often older and more conventional scales utilized in this application, and they have been in use for more than a century. Once this scale in is installed at a particular point, it cannot be easily relocated to another place unless with the help of an expert in this sectors. They are typically larger and bulkier in size than portable truck scales.

static truck scale

Advantages of Static Truck Scales

  • These scales are more durable than the portable scale. Once the scales are assembled, they will only require regular maintenance and servicing. With proper maintenance, they can be able to serve for very many years.
  • They have a higher load capacity. Although modern portable scales also have a high load capacity most static scales can be used to measure heavier trucks more accurately.
  • These scales are cheaper to maintain. Since the scale will not be moved on a regular basis, it will be harder for it to suffer any damages. This in turn helps to minimize the overall cost of repair and maintenance.

Disadvantages of Static Truck Scales

  • Static truck scales are expensive to buy and install compared to portable scales.
  • Most static scales do not utilize modern technologies making them inconvenient to use and somewhat outdated.
  • Due to their static nature, they have a longer downtime during repairs and maintenance. Unlike portable truck scales, it usually takes more time to dismantle these scales for repairs or maintenance. This is particularly the case with heavy-duty weighbridge truck scales.

Portable Truck Scales

Often known as axle scales, portable truck scales are mobile scales that can be easily dismantled, transported, and reassembled for use at a different place. They are designed for use on various types of surfaces including dirt while still maintaining a high degree of accuracy. These type of truck axle scales were first used in the 1920’s, and their popularity has increased steadily over the years. The portable truck scales of today are now more popular than the static scales, and the advantages below explain why.

portable scales weigh trucks

Advantages of Portable Truck Scales

  • Mobility is the biggest advantage behind portable scales to weigh trucks as it is possible to use them in place or another within a very short period.
  • These scales are also more convenient than static scales. Convenience is brought out by the fact that you take the scale where you want it to be, and so you do not have to bring the heavy truck to it which might not always be possible.
  • Most portable truck scales are fitted with the latest technologies to make sure that one gets more accurate results.
  • These scales are cheaper to buy than static scales. Nowadays, there are many companies manufacturing portable scales to weigh trucks. Add this to their simplicity and you get an affordable scale.

Disadvantages of Portable Truck Scales

  • They are not very durable due to the regular dismantling and assembling that leads to a depreciation in quality.
  • These scales are normally very tedious to operate due to the dismantling and assembly involved. One may also be required to hire additional manpower for this which is an added expense.

The nice thing about portable truck scales is that many suppliers offer short-term lease options. With portable truck scales for rent, you don’t have to invest in a unit and can try the weigh scale system before you buy it.

As the two truck scales have their pros and cons the choice of scale to use will be influenced by factors like the application, the duration of use and also personal preferences. Regardless of what scale you choose to use you will still get the accuracy and service that you desire provided you select a scale from a reputable manufacturer.

Advanced Weighing Scales for Mining and Payload Management

Mining Truck ScalesWeighing scale systems are critical for today’s mining industry. The purpose of mining scales and related weighing equipment is to calculate and analyze payloads – that is – to determine the weight and value of materials that are being extracted/mined which are later sold and distributed to buyers. In short order, mining scales help to measure trucks to see how much product is ready to come out with regards to its total value to the buyer at large. This can help to fulfill orders to where they are as accurate as possible in accordance with one’s ongoing requirements.

Whether for haul trucks, rail cars, conveyor belts, or on-board, mining scales are for both payload valuation as well as safe and sufficient distribution.

The key for using such heavy-duty scales is to ensure that all mining trucks being used are loaded safely. All trucks need to keep within certain weight parameters so they will not be at risk of damages from extremely heavy payloads. This is for both safety as well as legal limits for transport.

The great part of mining scales is that they may be used in a variety of forms. Many fine options may be used for the demands that one has to work with. This listing of options is divided between the options for smaller loads and ones for the largest setups.

On-board Truck Scales

On-board mining truck scales are often used as a means of taking a look at the weights as they go into the mining carrier. These are often prepared by using a series of load cells scattered around the truck bed. The cells will be linked up to a digital readout device that will analyze the total weight of the materials being added into the bed as they come about.

What makes on-board truck scales advantageous is that they prepare a more accurate readout that is easy to configure and will not be all that hard for anyone to measure. In addition, on-board mining truck scales will be more affordable than many other models because it does not require massive pieces of equipment to lug around and install in set spaces.

Portable Axle ScalesPortable Scale

The portable axle scale is the next option to take a closer look at. This is a choice that features a flat bed material. It works in many configurations and is engineered to where it will read out the truck as it goes over its body. The material will measure the weight of a truck as it is empty and then analyze the truck when it has a full load to move over.

This works well in that it can handle a very large number of tons. Some of the biggest models can handle 500 tons of materials or even more at the most. All items are also easy to set up, configure and transport so it will not be too much of a burden for anyone to get something measured and moved around as needed.

Rail Scales

Sometimes the demand for a product may come from the use of a rail scale. This is a type of scale that features a better solution for when a train car has to be measured. A rail scale will be applied onto a series of train rails. It will be measured based on the length of the train car and how the wheels are arranged. In Motion Rail Scale System

The train car will have to go over a series of spaces on the rail. The rail scale will then measure the train car based on its overall amount of pressure as it goes over a surface. This is reviewed to determine what the car weighs. It can be measured before the car is loaded with mining materials and again after.

Rail scales are an easy-to-use scale setup that may be added onto any train track. It may work wirelessly with a readout device and will not require difficult or hard to manage materials as needed. Portable and in-motion rail scales, like those at WalzSale.com, can even be removed and adjusted based on the size of the car being utilized at a given time. This makes for a very versatile rail scale setup that can be integrated at various points on the train track.

Apply Advanced Weigh Scales to Your Mining Operation

All mining scale options can be suitable for many needs that people might require. It is always best for any mining site to take a look at the vehicles they use and their approximate weight capacities to determine which scales work best.

A smaller series of sensors may work for smaller vehicles while axle and rail scales may work for some of the largest materials that can be used. Any of these options will certainly fit in quite well with the requirements that one might have when getting a space ready for any purpose one wants to follow with.