On-board Weighing Systems: Top Applications for Optimal Load Management

On-board weighing systems feature unique technology that’s constantly evolving, particularly regarding the application used with various types of vehicles and equipment. On-board weighing systems are integrated on equipment ranging from wheel loaders and skid steers to tractor trailers and conveyor belts. They are designed as a high-efficiency weighing solutions for industry application such as mining, aggregate, and farming, to name just a few.On-board weighing systems for trucks

On-board weighing systems are affordable and easy to use and offer numerous benefits to the industrials and transport business, which includes accuracy, increased throughput, reduced fuel consumption and overall efficiency. Many on-board weighing systems are available in the world market.

On-board weighing systems are mainly integrated into heavy-duty truck scales and precision weighing systems used in transportation, agriculture, mining, waste, recycling, aggregate, and laboratory. Companies that supply on-board weighing systems, such as Payloadpros.com, offer custom-tailored systems for these types of industries.

Features of On-board Weighing Systems

On-board weighing systems include many functions that offer the operators with a seamless weighing process, enhanced efficiency and advanced output. Here are some of the advantages offered by most on-board weighing systems on the market. on-board readout

  • Scale unit operations and control are simple and easy to use.
  • On-board systems are applicable for all wheels loaders.
  • The unit scale includes operator interface that provides precise weight readouts.
  • On-board weighing systems work consistently and provide consistent results even during tough conditions.
  • The robust On-board scale ensures low maintenance cost and maintenance requirements.
  • On-board weighing scales for loaders are field installable and serviceable.
  • The system is well equipped with can-bus communication system or other multi-communication protocol options.
  • All the Dump Truck On-board Weighing Systems offer in-motion weighing capabilities.
  • Most loader weighing systems offer built-in ticket printing.

On-board Truck Scales

On-board truck scales and some other types On-board trucks systems can be integrated on dump trucks, tractor trailers, and semi-trucks. Most of the trucks scales include integrate payload pros that provide a full spectrum of On-board truck scales and advanced weighing systems. On-board truck scales are applicable in different areas, which include haul truck scales, underground truck scales, articulated truck scales, lift truck scales, refuse truck scales, dump truck scales, cement truck scales, and tractor-trailer scales.

On-board Weighing System Software

Most on-board weighing systems integrate advanced and special software that in payload and production management. For example, the Payload Pro Production Management Application is specifically designed to optimize output and manage stockpile inventories. With the use of this software, operators can manage their production on all their payload devices.

on-board weighing system software

The integrated software brings a comprehensive solution for on-board weighing systems for trucks, specialized vehicles, and loaders. It gives a custom weighing solution for a broad range of the spectrum of need. Integrated software allows development of payload management systems that are usable for both large-scale operations and well-established weighing truck scales systems. There are the best for analysis that caters for a broad range of demands.

To sum up, on-board weighing systems technologies have been enhanced to cater for wide range of products and solutions extending far beyond wheel weighers, the track scales, and other common products. Most of the upcoming solution features mainly on On-board weighing solutions for dump trucks, mining equipment, heavy duty trucks, among other transport loads. With the On-board truck scales, weight is measured directly from the truck and sends directly to the weighing systems offering optimal efficiency and output.

Essential Land Clearing & Earth Moving Technology for Farmers

rotary cutter equipmentTechnology has played a critical role in transforming the agricultural sector. In fact, farmers can now accomplish huge tasks within the least time possible. Among the trending forms of technology in farming are the land clearing and earth moving equipment.

Each of these forms of land clearing and earth moving equipment has their specific roles to play in farming and agriculture. Such equipment is not only designed to make work easier but also to increase productivity. Below are the top essential land clearing and earth moving technology for farmers.

1. Compact Excavators

Compact excavators are the ideal equipment for muscling scrap iron, dredging a river and unloading sand among others. They are equipped with cool running engines for efficient performance at the jobsite. It comes with safety canopy and cab units, broad range of attachments for unlimited versatility and ample leg and headroom with adjustable seat. Moreover, most of the compact excavators come with variable width to provide easier access to tight places at the jobsite. Compact excavators have been designed to tackle the toughest jobs and unleash productivity in places that seem inaccessible or less productive.

2. Rotary Cutters & Crop Shredders

These are used in land clearing during preparation for farming. It is designed in a way that it offers clean and smooth cut regardless of the land terrain. With this equipment, pasture mowing, roadside clearing, orchard manicuring and maintenance have become simple tasks. It does the job faster and easier. Bush Hog is one of the leading manufacturers of rotary cutters and crop shredders. They have 60 years of experience in manufacturing unrivalled rotary cutter and crop shredder equipment. Their equipment can clear vast range of land up to 30 million acres.

3. Skid Steer Loaders

skid steerSkid Steer Loaders are designed to accomplish a broad range of agricultural tasks such as digging, stacking, concrete breaking, cutting, and hauling and much more. They have been built for maximum performance and safety. Skid Steer Loaders are highly versatile and this is why most farmers find them the must-have equipment in earthmoving tasks. Gehl is the leading manufacturer of top quality skid steer loaders that meet the demanding needs of farmers, landscapers and miners in excavating, digging and grinding. With Gehl being a leading producer, it’s often easy to find replacement Gehl skid steer parts. Loading flatbed trucks, dumping over walls and backfilling has become easier with the use of Skid Steer Loaders.

4. Rotary Tillers

Rotary tillers are designed to till soil during seedbed preparation, residential landscaping and gardening among other tasks. It is pretty simple to control the tilling depth and also allows for easier working with next to buildings and fence lines. Land Pride is the leader in manufacturing high-quality rotary tillers used in doing most land preparation tasks. Land Pride rotary cutter parts and tiller parts are some of the best on the market.

rotary tiller

5. Hay Rakes

Hay rakes are used in the collecting straw and cut hay into windrows to be collected later into baler and loader wagon. It is also used in protecting hay from morning dew to dry faster. Hay rakes are designed to save farmers the stress haying. The secret to achieving faster hay drying and tightly rolled bales while preserving quality for easier transportation is by the use of good quality Hay Rakers. Vermeer is an exclusive manufacturer of high-quality hay rakes that stand the test of time for reliable performance.

Load Volume Scanner Provides Optimal Payload Management Solution

load volume scanner unitThe load volume scanner system was developed as an affordable alternative to the more common industry standard of heavy-duty truck scales. Apart from offering a more efficient and cost-effective solution to calculate load volumes in an accurate manner, the load volume scanner system has also introduced new ways to assess and optimized load management processes to further maximize efficiency and throughput. As a result, various companies in many different industries such as farming and agriculture, mining, waste management, and construction are leveraging today’s load volume scanners to advance their operations to the next level.

Using Volume to Determine Payload Weight While Mitigating Variables

In the above mentioned industries, the accuracy needed in payload weighing system are usually quite demanding because small discrepancies can translate into major losses over time. While weight is general measurement to determine a payload’s value, the cubic volume of a load can also be calculated when properly configured and calibrated using a load volume scanner.load scanner analysis

In addition to providing a fluid means to calculate load weight, the use of a load scanner minimizes the chances of facing discrepancies in measurement by minimizing variables and uncertainties in areas such as load variation, compaction and moisture content. This is because the payload scanning system is integrated with advanced, cutting-edge software which can accurately calculate the load weight while mitigating other inputs and variables. And with such software, users can see exactly how loads are distributed in a truck bed, thus ensuring operations are meeting adequate levels of load transferring.

Flexible, Durable, & Dependable

Structurally, the load volume scanner system is also not only a durable and resilient piece of equipment, but also quite flexible in its applications. The system has been proven to endure years of heavy use in relatively harsh and rugged terrains.load scanner action

The system is also flexible in that it can be installed in a variety of environments, from access driving routes to an adequate haul road or even a dedicated local scanning sites. It is also worth mentioning that even though the load volume scanner is usually hard mounted, it is possible to have it re-installed as many times as may be necessary.

With respect to the industries in which these systems are used (which include but are not limited to extreme weather and remote environments) the load volume scanner system has proved its merit by consistently providing accurate readings. Because it is well engineered, the system can provide all these without going through numerous re-calibration exercises or scheduled services. It is also designed in such a way that the chances or opportunity of operator error occurring is greatly reduced because most of the payload management activities are automated.

The Optimal Alternative to Truck Scales

Finally, it is also worth noting that unlike heavy duty truck scales which are difficult to install and quite rigid, the load scanner system can be operated within a few hours; as a matter of fact you can install it and use it on the first day.

loaded truck bed

Once the installation is successful, calculations can be made pretty fast and the resulting data can be accessed from anywhere in real time by using some of the advanced features usually contained in such systems. With the advent of mobile telephony, the volume load scanner can be availed on several platforms and other mobile devices. Using the system therefore ensures that all load management processes are automated and fully optimized for maximum benefit of the business. Achieving such efficiencies using heavy duty truck scales is very difficult if not virtually impossible even though achieving the same using a volume load scanner is almost instantaneous.

Truck Scales: Essential Weighing Technology for Many Industries

A truck scale is a simply a large, heavy-duty weighing system that’s designed to calculate the load weight of haul truck and other vehicles that transport goods. Most types of truck scales can either be permanently mounted on a concrete foundation or consisting of portable weighing pads that can easily moved from one location to another.

Portable Truck Weigh Scales

Truck scales are used to weigh mostly heavy duty loads common in mining, construction, and farming applications, to name a few. However, similar technology has been integrated on scales systems for rail cars and even specialized equipment, such as conveyor belts or grain carts (in an agricultural context.)

Common Types of Truck Scale Systems

Although there are many types of truck scales and related weighing systems available today, the basic design of a truck scale can take three primary forms. truck scales Weighbridges

  • The first form is where the scale is surface-mounted with a ramp leading up to the weighing platform. Although not all the same, these fixed units take such names as: surface mounted truck scale, weighbridges, or steel-deck truck scales.
  • The second form is where the truck scale is mounted in a pit so that the weigh platform is level with the road surface. This is a pit-mounted truck scale it is common in agricultural applications that demand accurate load weights of grain and other crops.
  • The third most common form of truck scales are mobile or portable truck scale systems. Perhaps the most widely used in various industry applications, portable truck weigh scales are a more versatile and efficient option. This type of truck scale is shown in the image near the top of this post.

Other more advanced options for truck weigh scale systems for sale are on-board scales, which can calculate loads directly from the truck. This unit is favorable for many reasons and can significantly increase efficiency for many applications.

Primary Uses & Benefits of Truck Scales truck scales mining

  • Truck scales are used in the sale of goods that are valued by weight. This is common in the construction and mining industries where ballast, ore, sand and quarry debris is charged by weight, in addition to farming.
  • Truck scales help to prevent axle overloading that is used in making sure that trucks are safe for use on public highways. Many logistics companies leverage this technology to ensure transport trucks stay under the state legal weight limits.
  • Perhaps a secondary benefit of truck scales is to minimize wear and tear on transport vehicles. By ensuring loads are not too heavy, companies can retain the quality of their trucks for years to come.

Truck scales might not be very well known in modern-day technology, but they serve a vital purpose in many different industries. Truck scale providers like Walz Scale continue to advance the industry standard with new technologies that progress payload management processes to the next level.

Rail Weighing Scales for High-Volume Payload Management, Optimized

Rail weighing scales are high-volume weighing systems used in many commercial and industrial applications. Among their many applications are: shipping and logistics mining, food processing, agri-food productions, forestry, and other forms of resource extraction. Any business involved in weighing high-volume loads can benefit from using rail weighing scales.

Rail Weighing Scales

There are many options available and with advancements in today’s technology each rail scale has its unique set of capabilities and features. From simple scales only for weighting to advanced scales that feature remote driver displays and tracking, the choice will depend on your needs and specific application.

Types of Rail Weighing Scale Systems

There are two main categories of rail weighing scales:

Static rail scales

Static rail scales are used to weigh stationary rail cars that stand still at the weighing site. Static rails are used in places where exact precision is emphasized and the loading duty is not continuous or too intense.

In-motion rail scales

In-motion rail scale systems are advanced rail scales that can measure rail cars while they’re in motion. The advanced features and weighing capabilities of the scale measure the axle, the rail car, and content as it’s moving through the weighing site. In motion rail weighing scales are more convenient and efficient since they provide a continuous weighing process. One leading source is to opt for in-motion rail scales by Walz Scale. Check out how these scales work by viewing the video below:

Features and Functionality of Rail Scales

Rail scales have become essential in monitoring payloads. Weighing rail cars, especially those involved in mass production and in mining, are crucial for these industries. A typical rail scale has features that help quick weighing. Every rail scale has two main set of features: track side and rail side components:

  • Rail-side components – features include connection bars, sensors, cables, pre-drilled joint bars, and portable rail scale sections. These features are installed on the rail. The rail side features are used to measure weights of the rail cars passing through.
  • Track-side components – features include tracking and computing systems such as devices, remote displays, software, and power source. The track side features help in decision making

    Rail Weigh Scales

Other specific features vary for each equipment. Some rail weighing scales come with advanced software to monitor data and analyze the information. There are also some options for portable weighing scales for rail and trains.

High-Volume Payload Management, Optimized

If you are an agricultural producer, a farmer, or a mining site operator, you can take advantage of optimized high-volume payload management with rail scales. The built in tools for payload management help users to customize their system for their business. Among these advanced software tools are off site access, automatic vehicle builder, customized report builder, and more.

The software for payload management can run on any laptop or personal computer with Windows operating system. The software suite is specially designed for the needs of global business environment and is based on cloud technology that allows you to access your payload data anywhere in the world. Portable Rail Scales

Some of the areas of use for a volume payload management system are pipeline, agriculture, oil and gas, asphalt industry, paving, road construction, mining, construction, forestry, sanitation, landscaping, and transportation.

The payload management system’s built in interface provides numerous benefits:

  • Bed scanning System
  • In-motion payload weighing
  • Video Vehicle recognition
  • Remote weight display
  • RFID system
  • Handheld interface options
  • Remote messaging display
  • Driver alert lights

To learn more, check out some of the advanced rail scales at PayloadPros.com. This manufacturer provides all of the rail scale systems mentioned in this post, including in-motion and portable rail scales.

Load Scanner Technology Replaces Costly Truck Scales

Load scanner technology is a revolutionary form of load management that can make a difference for mining companies and other users of payload systems. Truck Volume Load Scanner

Compared to traditional ways of payload management, like the use of truck scales and weighbridges, load scanner technology offers many features and benefits. The technology is also cost-efficient in comparison to the classical methods involving complex and highly expensive truck scales.

Load Scanner Technology Features and Benefits

Load scanners constitute an affordable payload management system. For example, the cost of installing a scanner can be only half of the one of using fixed weighbridges. The equipment is quite durable.

A typical load scanner is made to resist years of mining and other operations that are stressful to its components. The equipment is also flexible, allowing installation in any road or site. Even if the scanners are hard mounted, their location can be changed fast.

A load scanner system can resist in the harshest environments and they can work for years without any repairs or changes needed, such as recalibration. Components are made in such a way that it is unlikely for operators to make mistakes. Advanced laser technology is used in the making of this equipment. This technology is good for determining the load of open top vehicles. What is really interesting is that 3D images of the load can be generated.

While the implemented technology is advanced, the system that uses it is quite simple. All you need is a laptop to control the scanner and to determine in real time the load of a moving truck. The data can be managed from any location due to the use of cloud data management. Load Scanner

The installation of a load scanner is way cheaper than the installation of truck scales and any other traditional equipment used for payload management. With the simple interface of the program used for management, individual trucks can be monitored according to date, stockpile and loaded material.

How the Load Scanner Streamlines Mining Processes and Other Operations

The technology can help streamline any mining activity because the use of a load scanner is helpful for fast, accurate and simple scanning. For mining, there are benefits like load position management, the ability to monitor production, fill factor monitoring, carry-back monitoring, shovel optimization and others. Because vehicles don’t have to stop for determining the load, the flow of work can be increased in comparison to the use of truck scales. The scanning can be made even at speeds higher than 25 miles an hour.

Various optimizations can be obtained for other industries as well. For example, biomas and mulch load management can be improved by having accurate load volumes for each truck. The transportation of grains can also be improved. Public works like snow tracking and debris tracking can benefit a lot from the use of load scanners. Other uses of the technology can include the construction industry, miling and grinding, road work, oil and gas, dredging and remediation, etc.

Conclusion

Payload management is now completely different due to the possibility to use load scanner technology. What this technology can provide has been just a dream many years ago. In fact, the load scanner has become the ideal solution for companies that were forced to find portable truck scales for rent and other cost-effective load management solutions.

Determining the volume of a load, generating 3D images of it, monitoring the loads and managing them with accuracy can be just some of the advantages of this new technology. Compared to the use of truck weight scales and other obsolete methods, a load scanner is ideal.

Portable Axle Scales Help Optimize Harvest Management Processes

When it comes to farming, there are a few things that could work wonders in making harvest management easier and more efficient. One piece of equipment farmers should consider, especially to help during harvest season, is the portable axle scale.Portable axle scale

Portable axle scales work well especially in solving the challenges associated with transportation of heavy machinery and equipment to the farms at any given time. Portable axle pads especially those made from strong materials are ideal since they are durable and therefore can serve reliably for many years.

Features & Benefits of Portable Axle Scales

Portable axle scales have over the years become popular among many farmers especially when they are combined with additional technology such as harvest and yield management software. These scales enable farmers to check weight their inputs quickly in the truck after harvesting before storing the same in the grain bin or heading to the market. The portable axle scales can help prevent costly and unnecessary overweight load fines to farmers.

Portable axle scales offers a host of benefits which every farmer can take advantage of. These benefits include the following:Portable Axle Scales

  • They are fully portable – The major advantage associated with portable axle equipment is that it is portable and therefore does not cost farmers much in terms of transportation. Unlike heavy duty weighing systems, the portable equipment enhances convenience for farmers. There are various types of portable equipments to choose from and picking the right one will guarantee precision and versatility.
  • They are easy to set-up and operate – Portable truck axle scales are also easy to set up and operate thus making it possible for any farmer to use them in their farms. The axle scales can be set-up with a short time and are designed to help farmers and other users to be able to read the measuring displays with ease to avoid any mistakes and complications. You only need a few minutes to set the scale up, set the ramps and then mount the weighing terminal. Any farmer will find it easy to use and interpret the weigh scale readings for improved efficiency.
  • They offer accurate measurements – Some portable axle scale designs come with highly sensitive load cells that help ensure that the measurements are absolutely accurate. This has helped the industrial truck weigh scales to grow in popularity among many farmers over the past few years.
  • Printable weighing data – Some portable axle scales are equipped with LCD display and the capability for users to print the weighing data. They also enable farmers to store the recorded data for future use.
  • Easy harvest management – When it comes to production management, every farmer will appreciate the capabilities offered by portable truck axle scales. Since they help to verify the accurate weight of the harvest load, managing your production is always easier. It is important to leverage accurate and reliable measuring systems so as to ensure the precision of the load weight.

This weighing solution offers a great investment for farmers seeking portable truck axle scales for sale, but in many cases, they can be leased by companies that offer truck scale rental options.

In addition to the weighing scale, farmers can also benefit from crop and harvest management software to help pinpoint moisture levels and valuate different crops from various farms and fields. This crop management software helps mitigate moisture levels in any production thus enabling for better control of harvest production and estimation. Farmers can directly interface the harvest management software to the portable truck scale axles and get data directly through their tablets or smart phones.